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Double Side Spot Welding 6X/8X 5000A/8000A/10000A- Fully Electric/Pneumatic

A high-power double-side spot welding system designed for precise and stable welding of cylindrical lithium battery packs. Built to deliver accurate solder joint positioning, strong weld consistency, and reliable performance for automated battery pack assembly.

Technical Excellence

Double Side Spot Welding 6X/8X 5000A/8000A/10000A- Fully Electric/Pneumatic

The Double-Side Spot Welding Machine is engineered for automatic double-sided resistance welding of cylindrical lithium battery cells. Supporting multiple current configurations and fully electric or pneumatic operation, it ensures accurate and stable solder joint positioning for assembled battery packs.

Designed to weld fixed battery groups with integrated battery slices and brackets, the system maintains consistent welding accuracy across different cell formats. With multi-axis control, precision transmission, and intelligent motor-driven movement, it provides reliable real-time processing and seamless integration into lithium battery pack production lines.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Cell Aging Machine
  • Battery Pack Tester
  • LOCV Sorting
  • Module Stacking
  • Compression
  • Laser Cleaning
  • Polarity & CCD Tester
  • Laser Welding
  • Module EOL Test
  • Pack Line

Cell Aging Machine

Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Tester

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Polarity & CCD Tester

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

Module EOL Test

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

Pack Line

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Product Name

Description

Double Side Spot Welding 6X/8X 5000A/8000A/10000A- Fully Electric/Pneumatic

Also Available for: 6X 8000A, 8X 5000A, and 8X 8000A, 10000A, Pneumatic 

  • Fixed a group Batteries and the battery slice and the bracket are a battery pack.
  • Make the position of the solder joints of the assembled battery pack welding parts accurate and stable.

Applications

This product is used for:

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

Description

A high-power double-side spot welding system designed for precise and stable welding of cylindrical lithium battery packs. Built to deliver accurate solder joint positioning, strong weld consistency, and reliable performance for automated battery pack assembly.

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.