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Prismatic Manual Assembly Line
A versatile manual assembly solution designed for prismatic lithium battery pack production. Engineered to support precise testing, sorting, welding, and aging processes for reliable and scalable battery manufacturing.
Technical Excellence
Manual Prismatic Battery Pack Assembly Equipment
The Manual Prismatic Battery Pack Assembly Equipment is developed to support flexible and accurate lithium battery pack manufacturing across multiple production stages. From cell grading and sorting to stacking, welding, testing, and aging, this equipment lineup ensures stable performance and dependable results. Designed with operator efficiency in mind, the system integrates advanced measurement accuracy, configurable channel options, and compatibility with a wide range of voltage and current requirements. It is well-suited for R&D labs, pilot production lines, and small-to-medium-scale battery pack manufacturing.
Key Fixture Features
- Wide compatibility with prismatic battery sizes, voltages, and current ranges
- High-accuracy testing, grading, and sorting for consistent cell performance
- Modular equipment options for flexible manual assembly workflows
- Integrated sensors, vision systems, and communication protocols for reliable operation
- Ideal for research, prototyping, and controlled production environments
- Cell Grading Machine
- Battery Sorting Machine
- Battery Stacking Pressing Machine
- Laser Cleaning Machine
- Laser Welding Machine
- BMS Tester
- Comprehensive Tester
- Battery Aging Machine
Cell Grading Machine
Evaluates voltage, capacity, and internal resistance of prismatic cells. Ensures consistent cell matching for stable battery packs.
Battery Sorting Machine
Group cells based on grading results for optimal pack formation. Improves balance, efficiency, and lifespan.
Battery Stacking Pressing Machine
Aligns and compresses cells into uniform stacks. Ensures mechanical strength and consistent pack geometry.
Laser Cleaning Machine
Cleans terminal surfaces before welding. Improves weld quality and electrical conductivity.
Laser Welding Machine
Provides strong and precise terminal connections. Ensures durability and thermal stability.
BMS Tester
Validates BMS protection, sensing accuracy, and communication. Ensures safe and reliable battery operation.
Comprehensive Tester
Checks voltage, current, insulation resistance, and functional safety. Verifies pack performance before aging.
Battery Aging Machine
Performs controlled cycling to stabilize battery performance. Detects early failures and ensures consistent quality.
Request a Quote
- Patparganj Industrial Area, New Delhi
- sales@semcoindia.com
- +91-9289038327
Overview
Suitable for industries such as:
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
Product Specifications
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Cylindrical Battery Pack Assembly Equipment
Product Name
Description
Cell Grading Machine
- 5V – 10A/ 20A/ 30A/ 60/ 100A/ 120A/150A/200A/ 300A/400A/500A/800A
- 4Ch / 8Ch / 16Ch / 32Ch / 48Ch / 64Ch / 128Ch / 192Ch / 256Ch
- With Temperature sensor
- With Alligator Clips
Battery Sorting Machine
- 8Ch / 10Ch
- Multifunction / With Barcode Scanner
- Hioki 3561
Battery Stacking Pressing Machine
- Compatible with battery pack length: 180mm ~ 1000mm
- Compatible with battery pack height: 120mm ~ 260mm
- Pressure sensor range: 0 ~ 1T
Laser Cleaning Machine
- 30W Fiber Laser Cleaning
- 50W Fiber Laser Cleaning
- Laser Cleaning & CCD Tester
Laser Welding Machine
- 1200W / 2000W / 3000W / 6000W
- Open / closed cabinet
- With Vision Camera
BMS Tester
- 1-6 Series ~ 1-52 Series
- With CAN communication & Temperature Sensor
Battery Pack Comprehensive Tester
- 50V (5A/60A) ~ 400V (250A/500A)
Battery Aging Machine
- 12V ~ 2500V and 5A ~ 2500A
- 1 ~ 48Ch
- With RS485/ CAN communication
- With temperature sensor
Applications
- Lithium-ion battery assembly and production units
- EV battery manufacturing facilities
- QC and testing labs
- R&D facilities
- OEM and contract manufacturing plants
Support & Warranty
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
- Standard warranty period
- Spare part availability details
- On-site / online installation support
- AMC (Annual Maintenance Contract) option
- Technical support contact email
Faq
Frequently Asked Questions
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.