A ultra-high-density 512-channel lithium cell formation and testing system offering smooth CC–CV transitions, independent channel control, and optional linear or regenerative operation for large-scale production environments.
The SI-CT-5V 3A 512CH / SI-ES-5V-3A 512CH is a high-capacity battery cell testing and formation platform designed for manufacturers handling massive cell volumes with strict consistency requirements. With 512 fully independent channels, the system enables simultaneous constant-current and constant-voltage charging, as well as controlled discharging, across all cells within the supported voltage range.
Each channel is equipped with its own isolated CC/CV power source, ensuring that no channel interferes with another. The system utilizes a four-wire Kelvin connection with soft-start control, enabling a seamless CC–CV transition without voltage or current spikes—effectively preventing peak damage and ensuring safe lithium-ion charging.
Built on a patented CC–CV power supply architecture, the equipment guarantees stable and impact-free switching, making it especially suitable for sensitive lithium battery formation processes. Through a reliable Ethernet-based communication interface, the system supports real-time data acquisition, remote operation, and workshop-level monitoring directly from the office network. This combination of precision, scalability, and remote accessibility makes the platform ideal for giga-scale battery cell production and quality assurance.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Product Name
Description
| Item Name | SI-CT-5V 3A 512CH/ SI-ES-5V-3A 512CH |
| Channel numbers | 512 CH |
|
Working mode for channel |
Charging: Constant-current (CC), constant-voltage (CV), CC-CV No impact voltage and current during CC-CV transition) Discharging: Constant-current (CD), constant-power constant- Voltage. |
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
A ultra-high-density 512-channel lithium cell formation and testing system offering smooth CC–CV transitions, independent channel control, and optional linear or regenerative operation for large-scale production environments.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
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