/home/u223602659/domains/wpsoftvence.com/public_html/muskannew/wp-content/mu-plugins Prismatic Semi Automatic – 1 Terminal – SEMCO INFRATECH
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Prismatic Semi Automatic – 1 Terminal

A semi-automated prismatic battery pack assembly solution designed to deliver precision laser welding, flexible configuration, and scalable automation for manufacturers transitioning from manual to automated production.

Technical Excellence

Prismatic Semi-Automatic Battery Pack Assembly Line – 1 Terminal

The Prismatic Semi-Automatic – 1 Terminal Assembly Line is a smart and cost-effective entry point into automated lithium battery pack manufacturing. Built around a high-precision in-line laser welding station as the core automated process, the line integrates multiple offline workstations for cell aging, compression, cleaning, testing, and inspection, all arranged along a synchronized conveyor system.

This hybrid semi-automation concept balances capital efficiency and process reliability, ensuring consistent welding quality and stable production output without the complexity of a fully automated line. With its modular architecture, compact footprint, and open/closed cabinet options, the system is ideal for manufacturers upgrading from manual assembly while retaining flexibility for future expansion and higher automation levels.

Key Fixture Features

  • Semi-automatic 1-terminal assembly design optimized for prismatic battery pack production
  • High-precision laser welding integration with selectable power options for stable, repeatable joints
  • Flexible equipment configuration including aging machines, pack testers, OCV testers, extrusion and sorting stations
  • Modular & scalable layout allowing gradual automation upgrades without disrupting existing workflows
  • Compact, production-ready solution with optional vision camera systems and cabinet configurations for quality control
  • Cell Sorting Machine
  • Automatic Stacking
  • Laser Welding

Cell Sorting Machine

Sorts prismatic cells based on electrical parameters. Ensures uniformity and balanced module formation.

Automatic Stacking

Stacks cells accurately for single-terminal configurations. Improves consistency and production speed.

Laser Welding

Creates precise welds on single-terminal connections. Ensures strong electrical and mechanical bonding.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Cylindrical Battery Pack Assembly Equipment

Product Name

Description

Cell Grading Machine

  • 5V – 10A/ 20A/ 30A/ 60/ 100A/ 120A/150A/200A/ 300A/400A/500A/800A
  • 4Ch / 8Ch / 16Ch / 32Ch / 48Ch / 64Ch / 128Ch / 192Ch / 256Ch
  • With Temperature sensor
  • With Alligator Clips

Battery Sorting Machine

  • 8Ch / 10Ch
  • Multifunction / With Barcode Scanner
  • Hioki 3561

Battery Stacking Pressing Machine

  • Compatible with battery pack length: 180mm ~ 1000mm
  • Compatible with battery pack height: 120mm ~ 260mm
  • Pressure sensor range: 0 ~ 1T

Laser Cleaning Machine

  • 30W Fiber Laser Cleaning
  • 50W Fiber Laser Cleaning
  • Laser Cleaning & CCD Tester

Laser Welding Machine

  • 1200W / 2000W / 3000W / 6000W
  • Open / closed cabinet
  • With Vision Camera

BMS Tester

  • 1-6 Series ~ 1-52 Series
  • With CAN communication & Temperature Sensor

Battery Pack Comprehensive Tester

  • 50V (5A/60A) ~ 400V (250A/500A)

Battery Aging Machine

  • 12V ~ 2500V and 5A ~ 2500A
  • 1 ~ 48Ch
  • With RS485/ CAN communication
  • With temperature sensor

Applications

This product is used for:
  • Lithium-ion battery assembly and production units
  • EV battery manufacturing facilities
  • QC and testing labs
  • R&D facilities
  • OEM and contract manufacturing plants

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

  • Standard warranty period
  • Spare part availability details
  • On-site / online installation support
  • AMC (Annual Maintenance Contract) option
  • Technical support contact email

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.