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Prismatic Semi Automatic – 3 Terminal
A high-efficiency semi-automated prismatic battery pack assembly solution featuring three dedicated terminals for enhanced precision, parallel processing, and scalable production throughput.
Technical Excellence
Prismatic Semi-Automatic Battery Pack Assembly Line – 3 Terminal
The Prismatic Semi-Automatic – 3 Terminal Assembly Line represents an advanced evolution in semi-automated lithium battery module production. Building upon the 2-terminal configuration, this system introduces dedicated terminals for polarity inspection and laser cleaning, enabling greater process separation, improved accuracy, and reduced overall cycle time.
With a high-precision in-line laser welding station as the central automated process, the line integrates intelligently positioned offline stations for aging, extrusion, testing, sorting, and inspection. All stations are interconnected through a precision-powered conveyor system, ensuring smooth material flow, consistent quality, and full process traceability. Designed for manufacturers scaling toward higher production volumes, this modular platform offers flexibility, future expandability, and stable performance without the cost burden of full automation.
Key Fixture Features
- 3-terminal semi-automatic architecture enabling parallel processing and reduced cycle time
- Dedicated polarity detection & laser cleaning stations for improved process accuracy and consistency
- High-precision laser welding integration with multiple power options for prismatic cell joining
- Modular, scalable line design adaptable to increasing production volumes and new product formats
- Integrated quality control options including CCD vision inspection and open/closed cabinet configurations
- Cell Aging Machine
- Battery Pack Tester
- LOCV Sorting
- Module Stacking
- Compression
- Laser Cleaning
- Polarity & CCD Tester
- Laser Welding
- Module EOL Test
- Pack Line
Cell Aging Machine
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Tester
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Polarity & CCD Tester
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
Module EOL Test
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
Pack Line
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
Request a Quote
- Patparganj Industrial Area, New Delhi
- sales@semcoindia.com
- +91-9289038327
Overview
Suitable for industries such as:
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
Product Specifications
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Cylindrical Battery Pack Assembly Equipment
Product Name
Description
Cell Aging Machine
- 5V 60A 8CH
- 5V 60A 64CH
Battery Pack Tester
- 60V 60A – 2CH/4CH/6CH/12CH
- 60V 100A- 2CH/4CH/6CH/8CH
- 100V 100A- 1CH/2CH/4CH/6CH/8CH
Extrusion machine
- Semco SI-N PCEB- Extrusion Battery Assembly Station- Pneumatic Clamping
OCV Tester
- Semco SI-CD SMP 6CH
- Semco SI CY 08C SMP (Prismatic cell sorter 8 Channel)
- Semco SI-C 10C SMP ( Prismatic Cell Sorter 10 Channel)
Laser Cleaning
- 200W
Ploarity & CCD Tester
- Hikvision 12MP
Laser Welding
- 1200W/200W/3000W/6000W
- Open/Closed Cabinet
- With Vision Camera
Applications
- Lithium-ion battery assembly and production units
- EV battery manufacturing facilities
- QC and testing labs
- R&D facilities
- OEM and contract manufacturing plants
Support & Warranty
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
- Standard warranty period
- Spare part availability details
- On-site / online installation support
- AMC (Annual Maintenance Contract) option
- Technical support contact email
Faq
Frequently Asked Questions
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.