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Prismatic Semi Automatic – 1 Terminal
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Prismatic Semi-Automatic Battery Pack Assembly Line – 1 Terminal
The Prismatic Semi-Automatic – 1 Terminal Assembly Line is a smart and cost-effective entry point into automated lithium battery pack manufacturing. Built around a high-precision in-line laser welding station as the core automated process, the line integrates multiple offline workstations for cell aging, compression, cleaning, testing, and inspection, all arranged along a synchronized conveyor system.
This hybrid semi-automation concept balances capital efficiency and process reliability, ensuring consistent welding quality and stable production output without the complexity of a fully automated line. With its modular architecture, compact footprint, and open/closed cabinet options, the system is ideal for manufacturers upgrading from manual assembly while retaining flexibility for future expansion and higher automation levels.
Key Fixture Features
- Semi-automatic 1-terminal assembly design optimized for prismatic battery pack production
- High-precision laser welding integration with selectable power options for stable, repeatable joints
- Flexible equipment configuration including aging machines, pack testers, OCV testers, extrusion and sorting stations
- Modular & scalable layout allowing gradual automation upgrades without disrupting existing workflows
- Compact, production-ready solution with optional vision camera systems and cabinet configurations for quality control
- Cell Aging Machine
- Battery Pack Tester
- LOCV Sorting
- Module Stacking
- Compression
- Laser Cleaning
- Polarity & CCD Tester
- Laser Welding
- Module EOL Test
- Pack Line
Cell Aging Machine
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Tester
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Polarity & CCD Tester
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
Module EOL Test
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
Pack Line
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
Request a Quote
- Patparganj Industrial Area, New Delhi
- sales@semcoindia.com
- +91-9289038327
Overview
Suitable for industries such as:
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
Product Specifications
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Prismatic Semi-Automatic Battery Pack Assembly Line – 1 Terminal
Product Name
Description
Cell Aging Machine
- 5V 60A 8CH
- 5V 60A 64CH
Battery Pack Tester
- 60V 60A – 2CH/4CH/6CH/12CH
- 60V 100A- 2CH/4CH/6CH/8CH
- 100V 100A- 1CH/2CH/4CH/6CH/8CH
Extrusion machine
- Semco SI-N PCEB- Extrusion Battery Assembly Station- Pneumatic Clamping
OCV Tester
- Semco SI-CD SMP 5+1 CH (Long Channels)
- Semco SI CY 08C SMP (Prismatic cell sorter 8 Channel)
- Semco SI-C 10C SMP ( Prismatic Cell Sorter 10 Channel)
Laser Welding
- 1200W/200W/3000W/6000W
- Open/Closed Cabinet
- With Vision Camera
Applications
- Lithium-ion battery assembly and production units
- EV battery manufacturing facilities
- QC and testing labs
- R&D facilities
- OEM and contract manufacturing plants
Support & Warranty
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
- Standard warranty period
- Spare part availability details
- On-site / online installation support
- AMC (Annual Maintenance Contract) option
- Technical support contact email
Faq
Frequently Asked Questions
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.